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Automated Wall Thickness Measurement for Cast Components – Seamless Quality Control for Complex Parts

Successful Series Application at BMW

Lesedauer: min | Bildquelle: R.Scheuchl

Cast components are often characterized by complex geometries and varying wall thicknesses – a challenge for quality assurance in series production. With the development of an automated wall thickness measurement system, RS has now created a technological solution that enables seamless and non-destructive inspection directly within the production process.

This innovation marks another milestone in implementing customer-specific requirements – available both as a stand-alone system with a collaborative robot and as a fully integrated inline solution within the value stream. This allows 100% coverage of all parts in real time – flexibly adaptable to different part geometries and inspection requirements.

Precision Meets Efficiency – Key Advantages at a Glance:

  • Short cycle time: With just three seconds per measurement point, the inspection is not only precise but also extremely fast – ideal for use in series production.

  • Non-destructive and contact-free: The omission of contact media reduces cost and effort and simplifies integration into existing processes.

  • High repeatability: With a measurement accuracy of ± 0.02 mm, the system delivers reproducible and reliable results – even on complex geometries.

  • Reliability: A success rate of over 99% underscores the robustness and industrial maturity of the technology.

Successful Series Integration at BMW

A standout reference project is the collaboration with BMW, where RS's automated wall thickness measurement has been successfully integrated into the series production of rear axle carriers. This example demonstrates that even complex aluminum components with varying wall thicknesses can be reliably inspected inline – without compromising cycle time or accuracy.

Future-Oriented Solution for the Foundry Industry

With this technology, RS is setting new standards in the quality assurance of cast parts. The solution not only enables early defect detection during the process but also makes a significant contribution to increasing efficiency and reducing scrap and rework.

Especially for components with varying wall thicknesses – increasingly required in modern vehicle structures and mechanical engineering – the automated inspection offers a new dimension of process reliability.

Conclusion:
RS’s automated wall thickness measurement is a groundbreaking step towards the smart foundry – precise, efficient, and ready for industrial transformation.

Firmeninfo

R. Scheuchl GmbH

Königbacher Straße 17
94496 Ortenburg

Telefon: +49 8542 165-0

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